Production Process
Our production process for poly-cotton fabric is designed with precision and quality at every stage. From raw material selection to the final dispatch, we ensure that each step meets the highest industry standards to deliver premium fabric. Below is an overview of our production process
SPINNING
WEAVING
DYEING
FINISHING
PRINTING
INSPECTION
PACKING
DISPATCH
SPINNING
In the spinning phase, high-quality cotton and polyester fibers are carefully selected, blended, and spun into yarn. This step is essential in achieving a uniform yarn that combines the best qualities of both fibers—strength, durability, and softness.
WEAVING
The spun yarn is then woven into fabric using advanced looms. The weaving process creates the fabric’s base structure, with an emphasis
on the desired thread count, pattern, and texture. We ensure tight and accurate weaving to meet the specific design and durability
requirements of our poly-cotton blends.
on the desired thread count, pattern, and texture. We ensure tight and accurate weaving to meet the specific design and durability
requirements of our poly-cotton blends.
DYEING
In this phase, the fabric undergoes dyeing to achieve vibrant, long-lasting colors. Using high-quality dyes and sustainable practices, our
dyeing process ensures the fabric has rich and consistent color, with excellent colorfastness and minimal environmental impact.
We carefully monitor temperature and dye levels to ensure each batch meets our strict quality standards, resulting in uniform,
high-quality color across all fabrics.
dyeing process ensures the fabric has rich and consistent color, with excellent colorfastness and minimal environmental impact.
We carefully monitor temperature and dye levels to ensure each batch meets our strict quality standards, resulting in uniform,
high-quality color across all fabrics.
FINISHING
After dyeing, the fabric is treated in the finishing stage to enhance its texture, feel, and performance. Special treatments may be applied to
improve properties such as softness, wrinkle resistance, and moisture-wicking, depending on the fabric’s intended use. Each treatment is
carefully selected to ensure durability and comfort, ensuring the fabric maintains its quality through multiple uses and washes.
improve properties such as softness, wrinkle resistance, and moisture-wicking, depending on the fabric’s intended use. Each treatment is
carefully selected to ensure durability and comfort, ensuring the fabric maintains its quality through multiple uses and washes.
PRINTING
For fabrics requiring printed designs, we apply advanced printing techniques to achieve sharp, durable patterns. Our printing process
ensures the designs remain vibrant and resistant to fading or wear, even with regular use and washing. We offer a wide range of
customizable patterns and colors to meet unique design needs, ensuring each print aligns perfectly
with customer specifications.
ensures the designs remain vibrant and resistant to fading or wear, even with regular use and washing. We offer a wide range of
customizable patterns and colors to meet unique design needs, ensuring each print aligns perfectly
with customer specifications.
INSPECTION
Quality control is a priority at every stage, and the inspection phase is crucial. Our team performs thorough checks on each batch of fabric, examining it for defects, consistency, and quality standards. Only fabric that meets our strict quality guidelines proceeds to the next stage.
PACKING
Once inspected, the fabric is carefully packed to protect it during storage and transport. We use secure, high-quality packaging materials that prevent damage and maintain the fabric’s quality during transit.
DISPATCH
Finally, the packed fabric is ready for dispatch. Our logistics team coordinates timely deliveries to ensure our clients receive their orders
promptly and in excellent condition. We work with trusted carriers and use secure packaging to protect the fabric during
transit, guaranteeing it arrives safely and on schedule.
promptly and in excellent condition. We work with trusted carriers and use secure packaging to protect the fabric during
transit, guaranteeing it arrives safely and on schedule.